🔬 Run Quality Checks and Act on Failures

We check quality and record a pass rate that tells me nothing useful. Build me a quality app. Define check points with the criteria for each, stated specifically enough that two people would reach the same answer, and the sampling rate required. Record each check with the result, and on a failure capture the context: what was being produced, the batch or job, the shift, the person, the equipment used, the materials batch, and the specific criterion that failed. Report failure rate by criterion, by product, by shift, by equipment and by material batch rather than as one headline number. Link each failure to a disposition such as rework, scrap or accept with concession, and to any corrective action. Add an AI agent that reviews failures and tells me what they have in common, whether that is a particular shift, a specific machine, a supplier batch or a time of day, which is what turns a pass rate into something actionable. Automate three things: a reminder when a check is due, an immediate alert when failure rate passes a threshold, and a scheduled weekly quality report. Two logins: an operator who records checks, and a quality owner who sees the analysis.